polyurethane foam, when burned gives off

The authors noted a primary depolymerisation of the foam which would release volatile TDI and leave the polyol precursors in the condensed phase. The average well-ventilated yield of HCN was found to be 4mgg1, while it was 9mgg1 for under-ventilated conditions. The authors intended to compare the HCN yields for the non-flaming and flaming combustion of the foam in a smoke chamber apparatus (as described in Levin et al. The main toxic combustion products can be divided into two classes: asphyxiant gases, which prevent oxygen uptake by cells, with loss of consciousness and ultimately death; and irritant gases which cause immediate incapacitation, mainly by effects on the eyes and upper respiratory tract, and longer term damage deeper in the lung. 50 Preliminary calculations suggested that 27% of the TDI should be recovered as DAT. Routes of entry in this case are inhalation, ingestion (saliva), and skin absorption. \( \phi =\frac{actual\; fuel\;to\; air\; ratio}{stoichiometric\; fuel\;to\; air\; ratio} \). NIST performed the experimental burn tests 1 on 4-inch (10-cm) thick by 4 ft x 4 ft (1.2 m x 1.2 m) wide polyurethane foam slabs. Combustion Science and Technology 183(7):p627644, Saunders JH (1959) the Reactions of Isocyanates and Isocyanate Derivatives at Elevated Temperatures. Aromatic diisocyanates, which are commonly used in the production of polyurethanes, have a slightly more complicated chemistry compared to monoiscyanates due to the electronic effects of two isocyanate groups. TDI is produced as the 2,4- and the 2,6- isomer which have a boiling point of 121C and 120C respectively. Their apparently transient nature results from their very high reactivity with amines and their fairly high reactivity with water (which is almost always present in fire effluent). The findings from these studies demonstrated that yields of different toxic products are highly dependent on equivalence ratio (either positively or negatively correlated), and elemental and molecular composition of the material. Most rigid foams and speciality polyurethanes use polymeric MDI derivatives which are mixtures components such as dimers and trimers (Fig. Additionally, HCN yields in both flaming and non-flaming conditions increases with temperature. The half-scale ISO 9705 experiments showed a wider range of ventilation conditions up to ~2.0. The mechanisms of decomposition are well understood and the decomposition products of both rigid and flexible polyurethane foams are very similar at high temperatures. The two main families of polyols used are polyether polyols and polyester polyols (Fig. The reaction of a urethane with another isocyanate will produce an allophanate (Scheme5). 2), also results in cross-linking in the polymer. This char can decompose further, leaving behind a residue at >800C, to produce simple organic fragments and some polycyclic aromatic hydrocarbons (PAHs). Two mechanisms have been identified for the toxic effects of cyanide. Isocyanates should be considered when assessing the fire toxicity of polyurethane foams, due to their acute irritating effects and chronic effects associated with exposure. Unfortunately, your body heat appears . 8-80, addressing . CORE - Aggregating the world's open access research papers This makes foam mattresses very harmful. 11, a conical heater used as a fire model is enclosed in a heat resistant glass chamber (400mm high with 300300mm base) so that the air flowaround the specimen may be controlledby diluting the oxygen content with nitrogen. 5). Bench-scale methods used for generating toxic effluents from polyurethane foams have met with controversy. These reactions are accelerated in the presence of oxygen, which reduces the temperature of the decomposition steps. Almost all unwanted fires are diffusion flames, with inefficient mixing of fuel and oxygen(as opposed to the "premixed" flames found in burner/combustion systems). Summing these contributions generates a fractional effective dose (FED). A more recent review, by Levchik and Weil (2004), assessed the decomposition, combustion and fire-retardancy of polyurethanes. TDI is primarily used in the production of flexible foams, which are used in the furniture and interior industries. Foams Under Laboratory Conditions, Fire Research Note, No 1039. Babrauskas V, Lawson JR, Walton WD, Twilley WH (1982) Upholstered Furniture Heat Release Rates Measured with a Furniture Calorimeter. This makes the isocyanate functional group highly reactive towards nucleophiles with an available hydrogen. Material composition, temperature and oxygen concentration are normally the most important. The authors suggested that the presence of oxygen does not affect the mechanisms by which CO and HCN are produced. Equation Technology, Gaithersburg MD, Babrauskas V, Levin BC, Gann R, Paabo M, Harris RH, Peacock RD, Yusa S (1991b) Toxic potency measurement for fire hazard analysis, special publication 827, National Institute of Standards and Technology. Asphyxiant or narcotic gases cause a decrease in oxygen supplied to body tissue, resulting in central nervous system depression, with loss of consciousness and ultimately death. The first is by combination with the ferric ion in mitochondrial cytochrome oxidase, preventing electron transport in the cytochrome system and inhibiting the use of oxygen by the cells. Equations2 and 3 have been taken from ISO 13571 (2007). Both authors read and approved the manuscript. Cyanide gas. 7) (Avar et al. Similarly, Busker et al. While several authors work has focused primarily on the nitrogenous products of decomposition, other publications have focused on the production of other compounds such as carbon monoxide. Despite their name, the term polyurethane is used to describe a family of polymers whose monomers are joined by a range of functional groups primarily derived from the polyaddition of polyisocyanates and polyalcohols. The cribs used in the ISO 9705 tests were constructed from PIR sticks which burned rapidly, albeit with minimal damage to the room. International Maritime Organisation, London, Garrido MA, Font R (2015) Pyrolysis and combustion study of flexible polyurethane foam. Anyone you share the following link with will be able to read this content: Sorry, a shareable link is not currently available for this article. Fire Science Reviews 9). The samples were heated at 800C in a static tube furnace, with the effluent being cooled to <50C before entering an exposure unit. The products generated in the flame zone then pass through the heated furnace tube, maintaining a high temperature, as in the upper layer of a compartment fire. Similarly, the polyether based foam produced 15.1mgg1 to 28.1mgg1. Work by Guo et al. MathSciNet 1982), a developmental method (SwRI/NIST method) which used a radiant heater on the sample which lead into a 200L exposure chamber, a cone calorimeter (ISO 5660 2002), a furniture calorimeter (as described in Babrauskas et al. Busker RW, Hammer AH, Kuijpers WC, Poot CAJ, Bergers WWA, Bruijnzeel, PLB (1999) Toxicity testing of combustion products of polyurethane and polyvinylchloride. VOCs have the ability to vaporize, or off-gas, at room temperature. (P.J. In the smoke chamber, the highest reported yield during flaming combustion was 1.02mgg1. Isocyanates are a highly reactive family of compounds that are characterised by the RN=C=O functional group (where R can be any aliphatic or aromatic functionality). Does the foam give off toxic fumes if burned? Int Anesthesiol Clin 33:181, Kimmerle G (1976) Toxicity of Combustion Products with Particular Reference to Polyurethane. For any larger fire there will always be a significant yield of CO, HCN (from nitrogen containing materials), hydrocarbons and smoke. At 650C, the yield of HCN from the CMHR-PUF increased up to ~2.0 where it reached a peak of 14mg of HCN per gram of polymer burned. For a fixed chamber volume (0.51m3), assuming complete combustion, the sample thickness will dictate the ventilation condition, thus a thin sample will burn under well-ventilated conditions with minimum toxic products, while a thicker sample might be expected to produce a high yield of CO and other products of incomplete combustion. Causes of UK fire deaths from 1955 to 2013 (UK Fire Statistics 2013). This will result in a HCN yield related that specific furnace temperature. At 1000C the hydrogen cyanide produced accounted for a range of between 3.8 and 7.3% by weight. It can continue to irritate people sensitive to chemicals or odors . Purser model, [AGI] is the concentration of inorganicacid gas irritants, [OI] is the concentration of organic irritants, A is an acidosis factor equal to [CO2]0.05. The strain of two electronegative atoms (N and O) results in electron density being pulled away from the carbon atom, giving it a strong partial positive charge. The severity of the effects increases with dose (Hartzell 1993). Hydrogen chloride (HCl) and hydrogen bromide (HBr) are strong acids which dissociate entirely in water. The rigid polyurethane foam produced slightly more CO than the polyisocyanurate at ~2.0 (240mgg1 vs 225mgg1). 1986). Global usage is expected to expand from 13.65 Mt in 2010 to 17.95 Mt by 2016. The review suggested that the addition of fire retardants did not appear increase the overall combustion toxicity of polyurethane foams. Instead polyureas were detected in the vapour phase and also in the condensed phase as a waxy, insoluble white substance. CO also combines with myoglobin in the muscle cells, impairing diffusion of oxygen to cardiac and skeletal muscles (Purser 2008b). Andersson B, Markert F, Holmstedt G (2005) Combustion products generated by hetero-organic fuels on four different fire test scales. 1981), probably because of increased use of nitrogen-containing synthetic polymers. McKenna, S.T., Hull, T.R. During flaming combustion of polyurethane foams, the yield of toxicants can be directly related to the fuel/air ratio, expressed as an equivalence ratio (). 1984a). Once the material ignited, the yield of HCN increased to 3.8mgg1. A large number of studies have been performed over the last 50years to understand the thermal decomposition of polyurethane materials, and as a result of this the mechanism of their decomposition in inert-atmospheres is fairly well understood. As with all foams, memory foam compresses under pressure. ISO 56592 (2012) Plastics - Smoke generation - Part 2: Determination of optical density by a single-chamber test, ISO 56601 (2002) Fire tests Reaction to fire Part 1: Rate of heat release from building products (cone calorimeter method), ISO 9705 (1993) Fire tests Full-scale room tests for surface products, Kaplan HL (1987b) Effects of irritant gases on avoidance/escape performance and respiratory response of the baboon. 2008), where inhaled isocyanates rapidly form conjugates with epithelial lung cell proteins (Wisnewski et al. Substituted aromatics containing electron withdrawing groups further increase the reactivity of isocyanates by increasing the partial positive charge on the isocyanate carbon via a resonance withdrawing effect. The authors noted no significant difference in the range of yields of isocyanates detected in either well- or under-ventilated conditions with a range of 1.0-1.6mgg1. The reported yields were extremely low for both CO and HCN, as the NBS smoke chamber apparatus is a well-ventilated fire scenario reported to give low HCN yields (Table6). Once sensitisation has occurred, even extremely low concentrations of airborne isocyanates can trigger fatal asthma attacks (Henneken et al. The authors acknowledged the complexity of the decomposition of the material but were able to summarise it effectively in a 5-step mechanism (Fig. True. Reliable rate of heat release, fire effluent toxicity and smoke generation data are all essential components of such an assessment. 23. In an attempt to improve the understanding of the thermal decomposition of polyurethanes, Rogaume et al. Higher temperatures resulted in the volatilisation of most of the polyurethane precursors via the formation of lower molecular weight compounds. False True. This results from PVC having 56.8% chlorine in its base polymer weight and it is well known that chlorine is one of the few elements that confers good fire properties to a polymer1,2. The foam could be cleaned and a coating or metal cladding could be installed over it. 6). 1982) to that of a large scale test room. Using polyurethane indoors can expose you to fumes with a number of potential side effects. Its widespread availability has encouraged its adaptation to toxic gas generation and assessment. The methods of assessment of fire toxicity are outlined in order to understand how the fire toxicity of polyurethane foams may be quantified. Burning foam will emit mainly carbon monoxide, carbon dioxide and small traces of other toxic gases, such . ISBN 978-953-51-0726-2, Gottuk DT, Lattimer BY (2002) SFPE Handbook of Fire Protection Engineering, 3rd ed. In addition, asphyxiation can also occur as a result of lowered oxygen concentration, and is affected by the carbon dioxide concentration. While the link between CO yield and equivalence ratio is well established, the yield of HCN in ventilation limited conditions shows more complicated behaviour for polyurethanes. The effect of asphyxiants and deep lung irritants depend on the accumulated doses, i.e. Michal (1982) reported a similar trend at a fixed air flow rate. (1986) investigated the toxicity of flexible polyurethane foam and a polyester fabric both separately and together. The toxic product yields may be quantified from the gas concentrations and mass feed rate during the steady state burn period. (2003) used a cone calorimeter to assess the yields of amines, aminoisocyanates and isocyanates from the flaming combustion of a flexible polyurethane foam. In particular, the ventilation condition has a critical effect on the yield of the two major asphyxiants, carbon monoxide and hydrogen cyanide. Rigid foam decomposed between 200 and 410C, while flexible foam decomposed between 150 to 500C. Energy and Buildings 43:p498506, Stec AA, Hull TR (2014) Fire Toxicity Assessment: Comparison of Asphyxiant Yields from Laboratory and Large Scale Flaming Fires. Taking into consideration the issues with repeatability of large-scale testing, the authors asserted that the similar trend in HCN yields supported the good relationship between the tube-furnace and large-scale results. Springer Nature. The relation of the FED to the material-LC50 is given in equation4. At 850C the yield of HCN was higher with 16mgg1 at ~2.0. . The full size ISO 9705 test resulted in well-ventilated flaming ( 0.260.5) due to the relatively large volume of air and relatively small sample size. Journal of Fire and Materials 4:p5058, Farrar DG, Hartzell GE, Blank TL, Galster WA (1979) Development of a protocol for the assessment of the toxicity of combustion products resulting from the burning of cellular plastics, University of Utah Report, UTEC 79/130; RP-75-2-1 Renewal, RP-77-U-5. This amine may then undergo further reaction with other isocyanates present to produce a urea (Scheme3). 2012). Polyurethane and other organic foam materials are finding increased use on vessels because of their excellent insulating properties and light weight. Fire and Materials 31:p495521, Bott B, Firth JG, Jones TA (1969) Evolution of toxic gases from heated plastics. 1992), shown in Fig. J Allergy Clin Immunol 104:p341347, Woolley WD, Fardell PJ (1977) The prediction of combustion products. Taking this into consideration, the steady state tube furnace and the controlled atmosphere cone calorimeter both produced the highest yields of HCN in under-ventilated conditions. Although the authors intended for the bench scale test methods and the large scale test to represent post-flashover room fires, the tests resulted in CO and HCN yields that suggested the combustion conditions were not under-ventilated (Table7). STM wrote the manuscript and produced all of the images used in figures. FEC model from ISO 13571. The results from the SSTF and FPA show the best agreement with those from the full and 1/3 scale ISO room for both materials under a range of fire conditions. The fire toxicity of polyurethane foams. (2006) and also Garrido and Font (2015). HCN, in particular, contributes significantly to the overall fire toxicity of polyurethane foams. However there was significant scattering of the results with both high and low outliers (26mgg1 at 1.22 and 9mgg1 at 1.95). the sum of each of the concentrations multiplied by the exposure time, for each product; upper respiratory tract irritants are believed to depend on the concentration alone (Purser 2007). Toxicology 115:7, Henneken H, Vogel M, Karst U (2007) Determination of airborne isocyanates. The trimerisation results in a highly stable isocyanurate ring which confer additional thermalstability to polyisocyanurates (Scheme7). However, during the combustion of polyurethane foams, the HCN yield is notably higher when the fire progresses from smouldering to flaming combustion. This steric hindrance can be offset by increasing the temperature of the reaction or by performing the reaction in the presence of a catalyst (Vilar 2002). Most polyurethanes are cross-linked to some degree and decompose without melting. Levin BC, Fowell AJ, Birky MM, Paabo M, Stolte A, Malek D (1982) Further development of a test method for the assessment of the acute inhalation toxicity of combustion products. From this, the library of data was sorted into categories of combustion/pyrolysis conditions, material/product, type of test animal and toxicological endpoint. Fire Safety Journal 42:p340365, ISO 12136 (2011) Reaction to fire tests Measurement of material properties using a fire propagation apparatus, ISO 13344 (1996) Estimation of lethal toxic potency of fire effluents, ISO 13571 (2012) Life-threatening components of fire-Guidelines for the estimation of time available for escape using fire data. The significant increased yields at 1000C and 1200C could also be attributed to pyrolysis of the nitrogenous combustion products into HCN due to the low air flow rate. While the data presented is a useful compilation of toxic potency data from the available literature before 2004, the report does not take into consideration the conclusions of individual authors, the exact specifics of the test condition, and the validity of the results. The polyester fabric produced 9293mgg1 of CO when burned with very little difference in the flaming or non-flaming conditions. It has been designed to generate data for input to fire hazard assessments, using the methodology in ISO 13344 (1996) and ISO 13571 (2012), particularly in relation to the ISO fire stages. Recent work by Allan et al. 12, feeds the sample (typically around 25g of pellets or granules) into its hot zone at a fixed rate, under a controlled air supply, inside a horizontal silica tube of diameter 48mm, allowing adequate mixing of fuel and oxidant. EN 2826. The formation of the toxicant in question was the result of an unusual reaction of the polyol in the foam, trimethylol propane, with the phosphate fire retardant in the gas phase. The test method that produced toxic product yields associated with under-ventilated flaming was the NBS cup furnace toxicity method, which yielded 180210mgg1 of CO and 1620mgg1. The yields of CO and HCN from five bench-scale methods have been compared to large-scale data under a range of flaming fire conditions (Stec & Hull 2014). The time available for escape is the interval between the time of ignition and the time after which conditions become untenable, such that occupants can no longer take effective action to accomplish their own escape. The test conditions were designed so that the fire conditions met the ISO 19706 (2007) fire type 2 (well-ventilated flaming fire <0.75) and fire type 3b (post-flashover fire in large or open compartments ~2.0). Over this period there was a corresponding shift from the main cause of death in fires being attributed to burns to being attributed to inhalation of smoke and toxic gases. In the case of flaming combustion, one of the most important factors relating to the toxic product yield is the fuel/air ratio which, as defined earlier, can be expressed as an equivalence ratio (). In 1975, California passed flammability standards known as Technical Bulletin 117 (TB117), which required polyurethane foam and fabrics produced in state to be treated with flame-retardant chemicals . Polymer Degradation and Stability 93:p20582065, Tewarson A (2002) SFPE Handbook of Fire Protection Engineering, 3rd ed. Fire and Materials 11:p129, Paul KT, Hull TR, Lebek K, Stec AA (2008) Fire smoke toxicity: The effect of nitrogen oxides. Polymer-Plastics Technology and Engineering 45:p95108, Singh H, Jain AK (2009) Ignition, Combustion, Toxicity, and Fire Retardancy of Polyurethane Foams: A Comprehensive Review. This value decreased to 18mgg1 at ~2.0. Performing hot work on or near polyurethane foam may lead to potential exposures to isocyanates and other toxic emissions. Fire Technology 51:p213217, Blais M, Carpenter K (2015) Flexible Polyurethane Foams: A comparative measurement of toxic vapors and other toxic emissions in controlled combustion environments of foams with and without fire retardants. CO yields are generally very low for well-ventilated conditions (in the absence of halogens) but increase considerably under-ventilated combustion conditions. Table1 shows the relative reactivity of isocyanates with nucleophiles at 25C without the presence of a catalyst. A summary of the bond decomposition temperatures in polyurethanes is shown in Table2 (Gharehbagh & Ahmadi 2012). The protocol has been modified as a toxicity test by the mass transport industries, in the aircraft (EN 2826 2011), maritime (Fire Test Procedure Code 2010), and railway tests (CEN/TS 455452 2009). It is likely that the fire toxicity of fire retarded polyurethane materials is largely dependent on the specific fire retardant present.

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polyurethane foam, when burned gives off